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High Pressure Aluminum Automotive Electric Motor Housing Mold

High Pressure Aluminum Automotive Electric Motor Housing Mold

High-pressure die casting mold is a technical tool widely used in industrial manufacturing processes. It has important applications in many fields, including Automotive , Communications,Lighting,Household Appliances ,Medical Equipment,Mechanical equipment and Aerospace.

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Product Description

Characteristics:

Mould Lifespan	According to Requirement
Product Material	A360, Adc12,A356.2,AISi7Mg, etc.
Mold Material	DAC, DIEVAR,1.2344ESR, HE33,H13,8407 etc.
No. Of Cavity	Be Customized According to Customer Requirement
Die Casting Machine	Automatic Die Casting Island (Toshiba / LK / UBE/Yizumi )
Die Casting Machine Tonnage	350T-3050T

Project Cases:

Choose Superband For Your One Stop Mold Partner:

We pride ourselves to provide aluminum die casting full service and the added value to our global clients.

	Strict Quality Control System			Turnkey Solution
	Superband is committed to building a quality control system with zero defect in entire process,from design, income materials, process control,before shipment quality inspection, quality last improvement.			Offer one-stop solution to meet all your demands on aluminum die casting. From concept,modeling optimization, mold design analysis, Prototype mold, samples, -T0 trial mold, die casting, cnc, surface finishing , assembly and etc.

	Full Engineer Capacity			Advanced Equipment
	Help client improve product qualification rate, production rhythm and enhance customer competitiveness.			Superband is equipped with advanced manufacturing equipment and measurement equipment.

	Strong Support TeamAdvanced Equipment			30 + years Experience
	More than 80 engineers , 600 employees, 3 plants and more than 5 after sales service bases to support our clients all around the world.			As the first manufacturer of aluminum alloy wheel molds in China, we have been in the aluminum casting mold industry for more than 30 years.

On Time Delivery

In House Mold Trial

Always keep on our commitment, focus on on-time delivery.

99% of the high pressure die casting mold projects are successful in the T0 mold trial.

	A Full Set Of Industry Certifications
	IATF16949,VDA6.4,ISO14001,ISO9001,ISO27001,etc.

One-Stop Capability

1.Rapid Prototyping
2.Die Casting Tooling
3.Aluminum Die Casting
4.CNC machining
5.Surface Treatment

1.Rapid Prototyping

1.1Professional Evaluation & DFM Support
Highly proficient and capable engineering professionals carry out careful reviews of aluminum die casting and machining parts, and provide DFM report

1.2 Rapid Prototyping Service
Superband have prototyping tooling & Aluminum die cast prototyping & Aluminum CNC prototyping service and other material prototype CNC Machining rapid prototyping in house.

1.3 Wide Range of Finishing
We can do painting, printing, polishing, sandblasting, anodizing, plating, passivation, etc.

1.4 Small Order Acceptance
We accept quantities ranging from 1 to 1000+

1.5 Multi-axis CNC Machinery
Superband meet your low to medium volume demand, verify your design, fabricate your parts, and reduce your time to market.
2.Die Casting Tooling

2.1 Strong Technical Mold Design Team
More than 80 experienced aluminum die casting mold engineers to help you with your concept visualization, functional analysis, mold flow analysis, and complete mold design.

2.2 Complete Tooling Manufacturing Equipment
Equip with high precision Grinding, Milling, CNC, EDM machines, etc.

2.3 Lifetime Guarantee on Mold
By selecting the right mold steel, proper tooling manufacturing control, and regular tooling maintenance through die casting production, we can guarantee tooling life.

2.4 In house mold trial/sample service
Equip with 17 sets die casting machine from 300Ton to 3050Ton, mold trial at Superband means that the mold can be used directly on the machine when it arrives at client plant.

2.5 Lightweight and precise mold design and fabrication
Help client improve product qualification rate, production rhythm and enhance customer competitiveness.
3.Aluminum Die Casting

3.1 Providing Turnkey Solution
Integrating Rapid Prototyping, Tooling, Die Casting, Machining, surface finishing, and assembly, Superband can provide the turnkey solution to our customers.

3.2 Strong R&D system
A remarkable engineering team with over 30 years of professional aluminum die casting experience enables Superband to provide excellent technical support to customers.

3.3 Strict quality control
Detailed inspections for all processes with an advanced measurement lab to ensure all manufactured parts match the client’s high requirements and international standard.

3.4 High Mix Low to Medium Projects
Superband is one-Stop Manufacturer for all kinds of aluminum die castings and mould.
4.CNC machining

4.1 Comprehensive Collection of Machining
Complete range of machining with the automation of all procedures: Drilling, Milling, Turning, Tapping, etc.

4.2 Strong Production Capability
Equipped with 70 sets of CNC machining centers, which allow a wide range of complex processes to meet customers' personalized needs.

4.3 High-Quality Assurance
Superband has advanced inspection and measurement equipment and a complete quality management system to ensure the excellent quality of each set of molds and aluminum alloy die-casting products.

4.4 Extensive Production Experience
Superband rich CNC manaufacturing experience in all kinds of indusstry, such as Automotive Components, Lighting Fixtures, Home Appliances, Medical Devices, Aerospace Industry and etc.

4.5 Superior R&D Capability
We are providing unmatched technical support to our clients on design, drawing review, DFM, and value-added suggestions to suit project requirements.

4.6 On-Time Delivery
Complete manufacturing processes in house and proper management assure on-time delivery to worldwide customers.
5.Surface Treatment

Wide Range of treatment

5.1 Trimming/Deburring
5.2 Cleaning
5.3 Shot blasting
5.4 Painting
5.5 Powder coating
5.6 Chromate
5.7 Anodizing
5.8 Plating
5.9 Heat treatment
5.10 Friction Welding

Machining Capability

Superband has more than 100 advanced mold CNC processing equipment, including DMG and Makino precision high-speed machining centers. it optimizes the processing technology and uses MES and APS systems to improve the intelligent management level of mold manufacturing. , to ensure mold quality.

The application of automation technologies such as the world's first wheel side mold processing automated production line, mold water channel machine automatic welding, and visual signage not only shortens the production cycle, but also improves product quality stability and greatly reduces labor costs.

Mold Trial in Superband:

Die Casting Machines In Superband Plant
Clamping force	Brand	Quantity
350Ton	TOSHIBA	1
400Ton	LK	2
630Ton	LK	2
800Ton	LK	2
1250Ton	LK	2
1600Ton	LK	1
1650Ton	LK	1
2000Ton	Yizumi	1
2000Ton	LK	1
2500Ton	LK	3
3050Ton	UBE	1
Total		17

Quality Control Equipment

Software

Superband has a series of software such as Unigraphics NX product design, ZW mold 3D design, MAGMASOFT casting simulation, PowerMill CNC processing programming and other software to ensure mold design and processing efficiency.

Different Die Casting Process And Design In Superband:

HPDC Molds Type:

Combined with die casting parts structrual and performance requirements,complete die casting process and mold design, such as providing vacuum , oxygen-filled , ultra-low-speed die casting process and mold scheme.