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Product Description
Superband full chain technical service - from product to sample.
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Product design & weight reduction | CAE analysis | Process design | Casting filling simulation | Mold stress analysis, deformation | Mold productio | Mold trial |
Knuckle Design Procedure
1. Design input checking
( Requirements for force application point, force magnitude and direction, boundary conditions and criteria for strength, mode, stiffness and fatigue analysis )
2. Product Modeling, FEA Verification
3. Parts assembly data check
4. Performance verification
5. Simulation
6. Final Engineering drawing
As a component of the automobile steering system, the reliability of the steering knuckle is directly related to driving safety. Due to the special location, there are many connecting parts, and the structural design of the steering knuckle is limited by space. In addition, due to the complex stress conditions, such as the impact load caused by the driving process of the car, it should also be considered in the design of the components. Therefore, the materials used for the relevant components must meet the requirements of strength, impact resistance and reliability.
Mold Design
By adjusting the mold structure, mold base layout and optimizing the cooling design, one mold with eight cavities can be realized while meeting the requirements for quick installation and connection of the CPC1600 differential pressure equipment mold installation and cooling system, greatly improving production efficiency and the utilization rate of the casting machine.
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Mould Making
Superband has hundreds of advanced CNC machining equipment for molds, including DMG, Makino and our own vacuum heat treatment workshop. Applies MES and APS systems to improve the intelligent management level of mold manufacturing and ensure the quality of molds.
Trial Mold
With mold trial capabilities and can provide personalized production process support according to customer needs.
Our service:
We are not only mold maker, also solution provider of aluminum alloy casting issues. we can provide one package service.
New technology R&D, Material Research , Wheel Design, FEM CAE, Mould Design, Casting Simulation, Processing, Mold Trial, On-site Service.
Key Value
Value Points | ||
Lightweight Design | Iron-to-aluminum weight reduction design, sand core hollow structure development | Among product design projects developed by superband , existing weight reduction ratio is about 15%-50% |
Aluminum alloy material utilization rate improved | Optimized ascast structure | |
Production efficiency and casting machine utilization improved | Eight cavities design | |
Cooperation Brand
Served Auto Brand directly or indirectly: Tesla, Ford, VW, BMW, Benze, NIO, BYD, Geely etc, which almost covers all major auto companies.
Hot Tags
Aluminum knuckle design / CPC Mold & Die / Lightweight / Chassis Structural Mold / 8 Cavities Mould.
FAQ
Advantages of using aluminum automotive steering knuckle molds:
1.1 Lightweight: Aluminum alloys are significantly lighter than steel, making aluminum steering knuckle molds easier to handle during manufacturing processes and reducing the weight of the overall steering knuckle assembly in vehicles.
1.2 High Strength-to-Weight Ratio: Despite being lightweight, aluminum alloys offer excellent strength-to-weight ratios, allowing for the production of durable and reliable steering knuckle molds that can withstand the demands of automotive applications without compromising structural integrity.
1.3 Corrosion Resistance: Aluminum alloys naturally form a protective oxide layer on their surface, providing inherent corrosion resistance. It makes aluminum steering knuckle molds ideal for automotive applications where exposure to moisture, road salts, and other corrosive elements is common, increasing the longevity of the molds and reducing maintenance requirements.
1.4 Excellent Machinability: Aluminum alloys are known for their excellent machinability, allowing for intricate designs and precise machining of steering knuckle molds. It facilitates the production of complex geometries and tight tolerances required for automotive steering components, resulting in high-quality finished products.
Cost-Effectiveness: While the initial cost of aluminum alloys may be higher than some other materials, the overall cost-effectiveness of aluminum steering knuckle molds becomes evident over the lifecycle of the product. Reduced energy consumption during machining, lower maintenance costs due to corrosion resistance, and longer tool life contribute to lower overall production costs.
1.5 Recyclability: Aluminum alloys are highly recyclable, making them environmentally sustainable materials for automotive steering knuckle molds. The ability to recycle aluminum reduces energy consumption and greenhouse gas emissions associated with manufacturing, aligning with sustainability goals and reducing the environmental footprint of automotive production processes.
1.6 Design Flexibility: Aluminum alloys offer designers greater flexibility in creating innovative and lightweight steering knuckle designs. The versatility of aluminum allows for the integration of features such as weight-saving pockets, optimized geometries, and improved structural performance, enhancing overall vehicle efficiency and performance.
The use of aluminum automotive steering knuckle molds offers numerous advantages including lightweight construction, high strength-to-weight ratio, corrosion resistance, excellent machinability, thermal conductivity, cost-effectiveness, recyclability, and design flexibility, making them a preferred choice for modern automotive applications.
