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Product Description
Superband’s Forging Aluminum Alloy Auto Wheel Mold is designed for superior performance and durability in the automotive industry. The high-pressure forging process used in manufacturing this mold ensures that the aluminum alloy wheel is compact, strong, and lightweight. The molds are crafted with precision, achieving a density that is much higher than cast wheels, with a weight reduction of over 20% compared to traditional cast wheels of the same size.
Forged wheels are known for their durability and strength, making them ideal for high-performance vehicles. The forging process uses up to 4000kg/cm of pressure, creating a flawless structure with no pores or weaknesses. This enhances the wheel’s resistance to wear and tear, providing better longevity than cast wheels. While forged wheels come at a higher cost, their value is reflected in their superior quality and longer lifespan.
At Superband, we use advanced manufacturing equipment to ensure the highest quality of our forging aluminum alloy auto wheel molds. Our state-of-the-art facilities include DMG/Makino high-speed machining centers, CNC machining centers, and precision testing equipment. These advanced tools allow us to deliver molds that meet the strict standards of the automotive industry.
Superband’s forging aluminum alloy auto wheel molds are perfect for automotive manufacturers looking for high-quality, lightweight, and durable wheel solutions. These molds are crafted to deliver high strength, excellent weight-to-strength ratio, and long-lasting performance for all types of vehicles, especially those in the high-performance and luxury segments.
Increased Efficiency: Streamline your manufacturing process with our high-performance wheel mold, reducing production times and costs.
Consistent Quality: With precise engineering and quality control measures, our mold delivers consistent and reliable auto wheels that meet industry standards.
Versatile Applications: Suitable for a wide range of automotive designs and models, our mold offers versatility and adaptability to diverse manufacturing needs.
Long-lasting Durability: Built to withstand heavy-duty use, our mold is designed to maintain its integrity and performance over countless production cycles.
Expert Support: Backed by Superband's commitment to excellence, our team provides expert guidance and support to ensure optimal mold performance and customer satisfaction.
Equipment:
| Equipment Name | QTY |
| DMG\MAKINO High-speed Machining Center | 3 |
Machining center/high speed CNc machining center | 52 |
| Five-axis machining center | 1 |
| EDM | 10 |
| Lathe | 28 |
| Hydraulic tipping crucible furnace | 1 |
| Holding furnace | 1 |
| Heat treatment furnace | 2 |
| Vacuum high pressure gas quenching furnace | 1 |
| Tempering fumace | 4 |
| Gas nitriding furnace | 1 |
| Gas carburizing furnace | 2 |
| CMM | 3 |
| Die spotting machine | 2 |
| Sand-blasting machine | 1 |
| Miling machine | 20 |
| Welding machine | 18 |
| Laser cutting machine/wire cutting machine/machine tool | 11 |
| Welding robot system | 2 |
| Metallographic detector | 1 |
| Hardness tester | 1 |
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What Can We Do?
Superband is not only mold maker, also solution provider of aluminum alloy casting issues . we can provide one package service .
1. New technology R&D
2. New material research
3. Wheel design
4. FEA
5. Mold design & manufacturing
6. Casting Simulation
7. Process customization
8. Mold Trial
9. On-site service
10. Mold lifetime management
Main Wheel Molds:
Superband Advantages:
1. 30 years OEM & ODM mould-manufacturing experience
2. Advanced equipment and skilled workers
3. one-stop services for products
4. ISO certifications with strictest quality control system
5. Competitive price
6. Timely lead time
7. Life-long quality guarantee
Production Process:
After Sales Service:
There will have strict mold simulation before shipment , which can guarantee the quality .
After receiving the molds , if there is any technical problem, our professional technical team can go to for your technical support on site.
Superband provide the management of mold’s whole life from mold design , Material research ,mold manufacturing ,quality control , mold simulation ,on -site technical support and after sales service .
FAQs
Q1: What are the advantages of forged aluminum alloy for auto wheel molds?
A1: Forged aluminum alloy is stronger, more durable, and lighter than cast wheels. It provides better performance, fuel efficiency, and longer lifespan.
Q2: How is the forging process different from casting?
A2: Forging applies pressure to shape the metal, creating a denser, stronger structure. Casting pours molten metal into molds, which can result in weak spots and air pockets.
Q3: Are forged aluminum alloy wheels more expensive than cast ones?
A3: Yes, forged wheels cost more due to the advanced process, but they offer greater strength, durability, and performance, making them a good investment.
Q4: Which industries use forged aluminum alloy wheel molds?
A4: Forged aluminum alloy molds are used mainly in the automotive industry, particularly for high-performance, luxury, and sports vehicles.
Q5: Can forged aluminum wheel molds be customized?
A5: Yes, they can be customized for specific vehicle models, ensuring a perfect fit and optimal performance.
Q6: How does forging improve wheel performance?
A6: Forging enhances strength and reduces weight, improving durability, handling, and fuel efficiency.
Q7: What are the typical applications for forged aluminum auto wheel molds?
A7: These molds are used for high-performance, racing, luxury cars, off-road trucks, and motorcycles due to their strength and durability.
