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Product Description
Superband’s Flow Forming Casting Aluminum Auto Wheel Mold is designed for high-performance automotive applications. The flow forming process involves casting molten aluminum alloy into molds, ensuring high precision and repeatability in every part produced. This method delivers superior strength, toughness, and reliability, making it ideal for a wide range of vehicle types, from everyday cars to high-performance sports cars.
The technology used in flow forming casting is known for its ability to enhance material properties. Compared to traditional gravity or low-pressure molds, flow forming molds provide better mechanical strength, greater resistance to impact, and enhanced ductility. These characteristics ensure that the produced wheel is durable under stress, making it perfect for high-demand automotive applications.
Our molds are designed for long-lasting performance throughout their lifecycle. From mold design, material research, and manufacturing, to quality control, mold simulation, and on-site technical support, we offer comprehensive services. Superband’s flow forming casting molds are built to meet strict industry standards and are ideal for creating durable, lightweight aluminum wheels that meet the performance needs of modern vehicles.
By integrating advanced machinery and processes, including high-speed CNC machining centers and vacuum heat treatment furnaces, we ensure each mold is crafted to the highest precision. Our molds are used to create wheels that meet both aesthetic and functional requirements, helping manufacturers produce lightweight and strong automotive wheels.
Equipment:
| Equipment Name | QTY |
| DMG\MAKINO High-speed Machining Center | 3 |
Machining center/high speed CNc machining center | 52 |
| Five-axis machining center | 1 |
| EDM | 10 |
| Lathe | 28 |
| Hydraulic tipping crucible furnace | 1 |
| Holding furnace | 1 |
| Heat treatment furnace | 2 |
| Vacuum high pressure gas quenching furnace | 1 |
| Tempering fumace | 4 |
| Gas nitriding furnace | 1 |
| Gas carburizing furnace | 2 |
| CMM | 3 |
| Die spotting machine | 2 |
| Sand-blasting machine | 1 |
| Miling machine | 20 |
| Welding machine | 18 |
| Laser cutting machine/wire cutting machine/machine tool | 11 |
| Welding robot system | 2 |
| Metallographic detector | 1 |
| Hardness tester | 1 |
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Flow Forming Mold Design & Photo:
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Die Casting Manufacturing Process:
Superband believe the brand value, focus the quality! We have advanced inspection equipment and strict quality control process
After Sales Service:
There will have strict mold simulation before shipment , which can guarantee the quality .
After receiving the molds , if there is any technical problem, our professional technical team can go to for your technical support on site.
Superband provide the management of mold’s whole life from mold design , Material research ,mold manufacturing ,quality control , mold simulation ,on -site technical support and after sales service .
Q1: What is flow forming casting and how does it work for auto wheel molds?
A1: Flow forming casting involves pouring molten aluminum alloy into molds to create strong, precise, and durable wheels. The process improves material properties, making the wheels stronger and lighter, ideal for automotive applications.
Q2: Why should I choose flow forming over traditional casting methods for auto wheels?
A2: Flow forming provides higher mechanical strength and better toughness than traditional casting. This results in more durable wheels that can withstand greater stress and impact, which is crucial for high-performance vehicles.
Q3: How does the flow forming process improve wheel performance?
A3: The flow forming process creates denser, more durable wheels by eliminating air pockets and weak spots found in traditional casting. This leads to a higher strength-to-weight ratio, improving the vehicle's performance and safety.
Q4: Can flow forming molds be customized for specific wheel designs?
A4: Yes, flow forming molds can be fully customized to meet the specific design and performance requirements of various vehicle models. This flexibility allows for optimized wheel structures and aesthetic designs.
Q5: How do flow forming molds compare to forged wheels in terms of strength?
A5: While forged wheels are stronger in some aspects, flow forming molds offer comparable strength with the added benefits of being lighter and more cost-effective. They provide excellent durability for most automotive applications.
Q6: What industries typically use flow forming casting molds for auto wheels?
A6: Flow forming casting molds are widely used in the automotive industry, particularly for manufacturers of high-performance vehicles, sports cars, electric vehicles, and luxury cars, where lightweight and durable wheels are essential.
Q7: Are flow formed aluminum wheels more cost-effective than forged wheels?
A7: Yes, flow-formed wheels are generally more affordable than forged wheels while still providing excellent strength and performance. They are a cost-effective option for manufacturers looking to achieve durability without the high costs of forging.
