2022-11-29
Die casting is a casting method in which a molten alloy liquid is poured into a press chamber to fill the cavity of a mold at high speed and the alloy liquid is allowed to solidify under pressure to form a casting. There is also known as die mold, which is usually made from high-quality tool steel.
Die casting is a manufacturing process to produce metal parts with precise dimensions, clear contours, and smooth or textured surfaces, and most die castings are made of non-ferrous metals.
The die-casting process uses different die-casting tools and can vary from the amount of pressure applied to the die. Smaller castings or large castings can be done on different cast houses, but the process is still the same.
Different die casting tools differ in process and performance, and they are suitable for different scenarios.
High-pressure casting molds are more widely used due to the high casting cycle, but low-pressure casting has higher precision and is suitable for making axisymmetric parts. Gravity dies casting uses cast iron molds to produce components more accurately and cheaply than some other methods, such as sand casting.
Aluminum is the most commonly used material for die casting. Aluminum castings are light in weight but high in tensile strength. In addition, there are more options for aluminum casting surface treatment, making aluminum casting more aesthetically pleasing than other non-ferrous materials.
The die-casting process can produce very high-quality surface finishes and you need to pay attention to the quantity, type of alloy, type of component, type of finish, and product design.
The price of a custom mold will vary depending on the size and complexity of the components you need to produce. The cost of the die-casting process is much lower compared to the cost of alternative tooling such as machining.
CNC machining can be an efficient production method for one-offs and small batches, but once you get into volume production, the die-casting manufacturing process can deliver significant savings - both in cost and lead time.
Casting is a manufacturing process meaning minimal wasted material, as well as minimal secondary operation machining.
Converting a machined solid part to a die casting often makes a lot of sense, but if you still aren’t sure, our experts will be pleased to advise.
Exact die-casting costs will depend on the size and complexity of the profile required. While there is an initial die casting tool cost to be paid prior to creating the die, you can save money in the process by reducing scrap, errors, and post-cast machining.
Die casting is a relatively inexpensive manufacturing process due to its high level of repeatability. Once you've made a custom model for your component, simply use that model over and over to create the same part.
Die-casting molds can be simple or complex, with movable slides, cores, or other parts, depending on the complexity of the casting.
The complete cycle time of the die-casting process is by far the fastest known process for producing precision non-ferrous parts. This is in contrast to sand casting, which requires a new sand mold for each casting.
Adjusting existing tools seems too stressful, and working with new die casting suppliers seems like a good way to go. We can meet your ongoing needs while allowing you to benefit from all that our expertise has to offer.
Superband will provide you with quality mold, including but not limited to LPDC wheel mold design, gravity wheel mold design, and forged wheel mold making, and is designed to get you back in production as quickly and economically as possible.
